Precision crafted, perfection in every piece!
Precision crafted, perfection in every piece!
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5-Axis Machined Parts
  • 5-Axis Machined Parts

5-Axis Machined Parts

Our 5-Axis Machined Parts are manufactured using advanced multi-axis CNC technology, ensuring ultra-high precision, complex geometries, and smooth surface finishes. Ideal for aerospace, medical, robotics, and automotive industries, these components are custom-machined from aluminum, stainless steel, titanium, and engineering plastics to meet tight tolerances and critical design requirements.
  • Product Details

Product Description

Our 5-Axis Machined Parts are engineered for high-precision metalworking applications. Manufactured using advanced 5-axis CNC technology, these CNC machining parts offer exceptional dimensional accuracy, repeatability, and superior surface finish. Designed for complex geometries, our custom machined parts are ideal for aerospace, automotive, medical, energy, defense, and consumer electronics industries, delivering reliable performance under demanding operational conditions.


Features

  1. Complex Geometry Capability
    5-axis machining enables the production of intricate components with compound angles and organic contours, such as turbine blades or impellers, with tolerances as tight as ±0.0127mm (±0.0005"). The simultaneous movement across X, Y, Z and A/B axes allows deep cavities and undercuts in a single setup, significantly improving efficiency in metalworking.

  2. Superior Surface Finish
    Continuous tool engagement at optimal angles achieves surface finishes of Ra 0.2–0.4µm (8–16 µin) without secondary operations. Maintaining tool inclinations within 0.1°–0.5° minimizes scallop height, producing smooth surfaces ideal for precision CNC machining parts.

  3. Reduced Setup Time
    Parts that require 3+ setups on traditional 3-axis machines can often be completed in 1–2 setups using 5-axis machining, reducing non-cutting time by 60–80% and increasing production efficiency for custom machined parts.

  4. Enhanced Tool Life
    Optimal tool orientation reduces cutting forces by 15–30%, extending carbide tool life by 2–3×. Constant chip load distribution (0.05–0.25mm) ensures longevity and reliability during metalworking operations.

  5. High Accuracy and Repeatability
    Modern 5-axis machines achieve positional accuracy of ±0.005mm/300mm and repeatability within ±0.0025mm. Rotary axis backlash is typically <0.0005°, ensuring consistent quality for all CNC machining parts.

  6. Material Versatility
    Capable of machining aluminum (cutting speeds up to 15,000 SFM), Inconel (200–400 SFM), titanium, and stainless steel. With spindle power of 20–50HP and rotary axis torque of 500–1,000 Nm, these custom machined parts accommodate a wide variety of metalworking material requirements.


Advantages

  • Precision and Reliability – Because they are manufactured with advanced 5-axis CNC machines, our CNC machining parts maintain tight tolerances, minimizing assembly errors.

  • Efficiency and Cost Savings – Because complex geometries are machined in fewer setups, production time and costs for custom machined parts are reduced.

  • Extended Tool and Component Life – Because optimized tool orientation reduces cutting forces, both tools and parts last longer in demanding metalworking environments.

  • Versatile Material Options – Because we offer multiple metals, these custom machined parts meet diverse requirements for strength, corrosion resistance, and weight.


Application Scenarios

  • Aerospace – Turbine blades, structural components, engine parts with tight tolerances.

  • Medical Devices – Surgical instruments, orthopedic implants, and prosthetics requiring high precision.

  • Automotive – Lightweight chassis components, high-performance engine parts, and rapid prototyping for electric and traditional vehicles.

  • Energy Sector – Wind turbine hubs, oil & gas valves, nuclear components requiring robustness.

  • Defense & Military – Radar systems, armored vehicle parts, and weapon components needing corrosion resistance.

  • Consumer Electronics – Smartphone casings, drone frames, and wearable devices benefiting from precise CNC machining parts.


Precautions

  1. Handle parts carefully to avoid scratches or deformation.

  2. Store in a clean, dry environment to prevent corrosion.

  3. Ensure proper alignment during assembly to maintain dimensional accuracy.

  4. Follow recommended torque and load limits to avoid premature wear.


FAQ

Q1: What materials can be used for 5-axis machined parts?
A1: We can machine aluminum, stainless steel, titanium, Inconel, brass, and other metals for demanding metalworking applications.

Q2: What tolerance levels are achievable?
A2: Standard tolerance is ±0.0127mm (±0.0005"), with tighter tolerances available for high-precision CNC machining parts.

Q3: Can you produce complex geometries?
A3: Yes, 5-axis CNC machining allows undercuts, angled surfaces, and intricate 3D shapes for custom machined parts.

Q4: Are these parts suitable for high-load applications?
A4: Yes, heat-treated and stress-relieved components ensure durability in demanding metalworking conditions.

Q5: Can you provide custom designs?
A5: Absolutely. We offer fully custom machined parts tailored to aerospace, automotive, medical, energy, defense, and consumer electronics applications.


Features

  1. Complex Geometry Capability
    5-axis machining enables the production of intricate components with compound angles and organic contours, such as turbine blades or impellers, with tolerances as tight as ±0.0127mm (±0.0005"). The simultaneous movement across X, Y, Z and A/B axes allows deep cavities and undercuts in a single setup, significantly improving efficiency in metalworking.

  2. Superior Surface Finish
    Continuous tool engagement at optimal angles achieves surface finishes of Ra 0.2–0.4µm (8–16 µin) without secondary operations. Maintaining tool inclinations within 0.1°–0.5° minimizes scallop height, producing smooth surfaces ideal for precision CNC machining parts.

  3. Reduced Setup Time
    Parts that require 3+ setups on traditional 3-axis machines can often be completed in 1–2 setups using 5-axis machining, reducing non-cutting time by 60–80% and increasing production efficiency for custom machined parts.

  4. Enhanced Tool Life
    Optimal tool orientation reduces cutting forces by 15–30%, extending carbide tool life by 2–3×. Constant chip load distribution (0.05–0.25mm) ensures longevity and reliability during metalworking operations.

  5. High Accuracy and Repeatability
    Modern 5-axis machines achieve positional accuracy of ±0.005mm/300mm and repeatability within ±0.0025mm. Rotary axis backlash is typically <0.0005°, ensuring consistent quality for all CNC machining parts.

  6. Material Versatility
    Capable of machining aluminum (cutting speeds up to 15,000 SFM), Inconel (200–400 SFM), titanium, and stainless steel. With spindle power of 20–50HP and rotary axis torque of 500–1,000 Nm, these custom machined parts accommodate a wide variety of metalworking material requirements.


Advantages

  • Precision and Reliability – Because they are manufactured with advanced 5-axis CNC machines, our CNC machining parts maintain tight tolerances, minimizing assembly errors.

  • Efficiency and Cost Savings – Because complex geometries are machined in fewer setups, production time and costs for custom machined parts are reduced.

  • Extended Tool and Component Life – Because optimized tool orientation reduces cutting forces, both tools and parts last longer in demanding metalworking environments.

  • Versatile Material Options – Because we offer multiple metals, these custom machined parts meet diverse requirements for strength, corrosion resistance, and weight.


Application Scenarios

  • Aerospace – Turbine blades, structural components, engine parts with tight tolerances.

  • Medical Devices – Surgical instruments, orthopedic implants, and prosthetics requiring high precision.

  • Automotive – Lightweight chassis components, high-performance engine parts, and rapid prototyping for electric and traditional vehicles.

  • Energy Sector – Wind turbine hubs, oil & gas valves, nuclear components requiring robustness.

  • Defense & Military – Radar systems, armored vehicle parts, and weapon components needing corrosion resistance.

  • Consumer Electronics – Smartphone casings, drone frames, and wearable devices benefiting from precise CNC machining parts.


Precautions

  1. Handle parts carefully to avoid scratches or deformation.

  2. Store in a clean, dry environment to prevent corrosion.

  3. Ensure proper alignment during assembly to maintain dimensional accuracy.

  4. Follow recommended torque and load limits to avoid premature wear.


FAQ

Q1: What materials can be used for 5-axis machined parts?
A1: We can machine aluminum, stainless steel, titanium, Inconel, brass, and other metals for demanding metalworking applications.

Q2: What tolerance levels are achievable?
A2: Standard tolerance is ±0.0127mm (±0.0005"), with tighter tolerances available for high-precision CNC machining parts.

Q3: Can you produce complex geometries?
A3: Yes, 5-axis CNC machining allows undercuts, angled surfaces, and intricate 3D shapes for custom machined parts.

Q4: Are these parts suitable for high-load applications?
A4: Yes, heat-treated and stress-relieved components ensure durability in demanding metalworking conditions.

Q5: Can you provide custom designs?
A5: Absolutely. We offer fully custom machined parts tailored to aerospace, automotive, medical, energy, defense, and consumer electronics applications.


Previous: 5-Axis Precision Components 2024-12-30
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